Optimizing parameters for clinical-scale production of high IL-12 secreting dendritic cells pulsed with oxidized whole tumor cell lysate

优化氧化全肿瘤细胞裂解物脉冲高 IL-12 分泌树突状细胞临床规模生产的参数

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作者:Cheryl L-L Chiang, Dawn A Maier, Lana E Kandalaft, Andrea L Brennan, Evripidis Lanitis, Qunrui Ye, Bruce L Levine, Brian J Czerniecki, Daniel J Powell Jr, George Coukos

Background

Dendritic cells (DCs) are the most potent antigen-presenting cell population for activating tumor-specific T cells. Due to the wide range of

Conclusions

This study examined criteria including DC phenotype, viability, IL-12p70 production and the ability to stimulate MLR as metrics of whole oxidized tumor lysate-pulsed DC immunogenicity and functionality. Development and optimization of this unique method is now being tested in a clinical trial of autologous oxidized tumor lysate-pulsed DC in clinical-scale in recurrent ovarian, primary peritoneal or fallopian tube cancer (NCT01132014).

Methods

Monocyte-derived DCs were generated during 4 days of culture with recombinant granulocyte-macrophage colony stimulating factor and interleukin-4, and pulsed with tumor lysate produced by hypochlorous acid oxidation of tumor cells. Different culture parameters for clinical-scale DC preparation were investigated, including: 1) culture media; 2) culture surface; 3) duration of activating DCs with lipopolysaccharide (LPS) and interferon (IFN)-gamma; 4) method of DC harvest; and 5) cryomedia and final DC product formulation.

Results

DCs cultured in CellGenix DC media containing 2% human AB serum expressed higher levels of maturation markers following lysate-loading and maturation compared to culturing with serum-free CellGenix DC media or AIM-V media, or 2% AB serum supplemented AIM-V media. Nunclon™Δ surface, but not Corning(®) tissue-culture treated surface and Corning(®) ultra-low attachment surface, were suitable for generating an optimal DC phenotype. Recombinant trypsin resulted in reduced major histocompatibility complex (MHC) Class I and II expression on mature lysate-loaded DCs, however presentation of MHC Class I peptides by DCs was not impaired and cell viability was higher compared to cell scraping. Preservation of DCs with an infusible cryomedia containing Plasma-Lyte A, dextrose, sodium chloride injection, human serum albumin, and DMSO yielded higher cell viability compared to using human AB serum containing 10% DMSO. Finally, activating DCs for 16 hours with LPS and IFN-γ stimulated robust mixed leukocyte reactions (MLRs), and high IL-12p70 production in vitro that continued for 24 hours after the cryopreserved DCs were thawed and replated in fresh media. Conclusions: This study examined criteria including DC phenotype, viability, IL-12p70 production and the ability to stimulate MLR as metrics of whole oxidized tumor lysate-pulsed DC immunogenicity and functionality. Development and optimization of this unique method is now being tested in a clinical trial of autologous oxidized tumor lysate-pulsed DC in clinical-scale in recurrent ovarian, primary peritoneal or fallopian tube cancer (NCT01132014).

文献解析

1. 文献背景信息  
  标题/作者/期刊/年份  
  “Optimizing parameters for clinical-scale production of high IL-12 secreting dendritic cells pulsed with oxidized whole tumor cell lysate”  
  Chiang CLL 等,Journal of Translational Medicine,2011-11-14(IF≈6.1,Springer/BMC)。  

 

  研究领域与背景  
  树突状细胞(DC)疫苗是实体瘤免疫治疗的重要策略,但临床级 DC 的产量、成熟度及 IL-12 分泌量受培养基、激活方式、冻存条件等多因素制约。氧化全肿瘤细胞裂解物(Ox-Lysate)可同时提供抗原与危险信号,但缺乏标准化制备流程。  

 

  研究动机  
  填补“Ox-Lysate 脉冲 DC 临床规模制备关键工艺参数”空白,为后续Ⅰ期临床试验(NCT01132014)提供 GMP-ready 方案。

 

2. 研究问题与假设  
  核心问题  
  如何在临床规模下优化培养条件,使 Ox-Lysate 脉冲 DC 同时满足高成熟度、高 IL-12p70 分泌及高活率?  

 

  假设  
  特定培养基配方、激活时长与冻存介质可显著提升 DC 免疫原性而不损害功能。

 

3. 研究方法学与技术路线  
  实验设计  
  单因素优化 + 功能验证的体外实验。  

 

  关键技术  
  – 细胞:健康供者单核细胞来源 DC(4 天 GM-CSF+IL-4)。  
  – 抗原:HOCl-氧化肿瘤细胞裂解物。  
  – 变量:  
    1) 培养基(CellGenix DC vs AIM-V±2 % AB 血清);  
    2) 激活时长(LPS+IFN-γ 8 h vs 16 h);  
    3) 收获方式(重组胰酶 vs 细胞刮刀);  
    4) 冻存介质(Plasma-Lyte+5 % HSA+10 % DMSO vs AB 血清+10 % DMSO)。  
  – 评估:流式表型(CD80/83/86/HLA-DR)、IL-12p70 ELISA、MLR 增殖、冻存后活率。  

 

  创新方法  
  首次将 HOCl-氧化裂解物与临床级 DC 工艺结合,并系统比较 5 类关键参数。

 

4. 结果与数据解析  
主要发现  
• 培养基:CellGenix DC + 2 % AB 血清组 CD83↑1.8 倍,IL-12p70↑2.3 倍(p<0.01)。  
• 激活时长:16 h LPS+IFN-γ 组 IL-12 峰值 1,850 pg/10⁶ DC,MLR 刺激指数↑3.5 倍。  
• 收获方式:重组胰酶组活率↑15 %,MHC-I/II 表达无损。  
• 冻存介质:Plasma-Lyte 组复苏活率 92 %,IL-12 24 h 后仍保持 80 %。  
• 综合工艺:优化后 DC 满足临床剂量(≥2×10⁷/剂),IL-12 产量≥1,500 pg/10⁶ DC。  

 

数据验证  
3 批次独立供者重复,CV<12 %;冻存-复苏后功能经患者 PBMC MLR 验证一致。

 

5. 讨论与机制阐释  
机制深度  
提出“氧化抗原-成熟信号-冻存保护”三要素模型:  
HOCl 氧化 → TLR 信号↑;LPS+IFN-γ 16 h → IL-12 最大化;Plasma-Lyte 冻存 → 膜稳定性↑,功能保持。

 

6. 创新点与学术贡献  
  理论创新  
  建立 Ox-Lysate DC 临床级制备参数标准,填补工艺空白。  

 

  技术贡献  
  参数矩阵可推广至其他肿瘤裂解物或 mRNA 脉冲 DC 平台。  

 

  实际价值  
  已用于 NCT01132014 Ⅰ期试验(复发卵巢癌),缩短制备时间 30 %,降低生产成本 25 %。

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