Design optimization of buttress type premium casing connection by modifying lower corner radius of stab flank.

Full-scale drilling for shale gas has been deepening, and the horizontal definitions have been increasing for drilling efficiency. Pressures and bending stresses are generated in the joints of gas-cored pipes, which seriously affect their durability. Premium casing connections are primarily forced at the interfaces of two parts, so the design of the threads is crucial, and the choice of optimal parameters is precisely related to their resistance to stresses. This article proposes a novel premium connection design, and its performance is validated through simulations to demonstrate good noise, vibration, and harshness (NVH) and durability performance. A parametric study is especially performed with the change of lower corner radius to observe maximum stress changes of the system and it is advised that a parameter be optimized. This study demonstrates that it is possible to design a premium connection capable of reducing the stress concentrated on the stab flank contact portion when drilling deep gas wells in response to parameter changes.