Free Volume Space of Polymers as a New Functional Nanospace: Synthesis of Guest Polymers.

Nanospace has been used as a specific field for syntheses and assemblies of molecules, polymers, and materials. Free volume space among polymer chains is related to their properties, such as permeation of gas and small molecules. However, the void has not been used as a functional nanospace in previous works. The present work shows synthesis of guest conductive polymers in free volume space of conventional synthetic resins and rubbers as a new nanospace. Vapor of heteroaromatic monomer and oxidative agent is diffused into the soft dynamic nanospace among the polymer chains under ambient pressure at low temperature. The oxidative polymerization provides the conductive polymers, such as polypyrrole (PPy), in the free volume space of poly(methyl methacrylate) (PMMA), polypropylene (PP), silicone rubber (SR), and polyurethane rubber (PU). The ratio of the free volume decreases with the infiltration of the conductive polymers. The composites exhibit the improved mechanical and gas barrier properties. The rubbers containing PPy are used as mechanical-stress sensors with both the conductivity and flexibility. The free volume space of resins and rubbers can be used as a new dynamic nanospace for synthesis of functional polymer composites.