Investigation of Thermal Deformation Behavior in Boron Nitride-Reinforced Magnesium Alloy Using Constitutive and Machine Learning Models.

Accurate flow stress prediction is vital for optimizing the manufacturing of lightweight materials under high-temperature conditions. In this study, a boron nitride (BN)-reinforced AZ80 magnesium composite was subjected to hot compression tests at temperatures of 300-400 °C and strain rates ranging from 0.01 to 10 s(-1). A data-driven Support Vector Regression (SVR) model was developed to predict flow stress based on temperature, strain rate, and strain. Trained on experimental data, the SVR model demonstrated high predictive accuracy, as evidenced by a low mean squared error (MSE), a coefficient of determination (R(2)) close to unity, and a minimal average absolute relative error (AARE). Sensitivity analysis revealed that strain rate and temperature exerted the greatest influence on flow stress. By integrating machine learning with experimental observations, this framework enables efficient optimization of thermal deformation, supporting data-driven decision-making in forming processes. The results underscore the potential of combining advanced computational models with real-time experimental data to enhance manufacturing efficiency and improve process control in next-generation lightweight alloys.