Efficient Integration of 5-Hydroxymethylfurfural Oxidation to 2,5-Furandicarboxylic Acid with Electrochemical Reduction of CO(2) to Tunable Syngas Production in a Flow Cell

在流动池中高效整合5-羟甲基糠醛氧化制2,5-呋喃二甲酸与CO₂电化学还原制取可调合成气工艺

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Abstract

Pairing electrochemical CO(2) reduction (CO(2)RR) with the oxygen evolution reaction (OER) significantly limits overall system efficiency due to the high energy demand of the OER and low product value. Here, a scalable electrochemical platform is present that couples CO(2)RR with the oxidation of 5-hydroxymethylfurfural (HMF) to the high-value product 2,5-furandicarboxylic acid (FDCA). Using a bimetallic FeCo-modified Ni-anode, prepared via a Fenton-like surface treatment, achieves >95% FDCA yield and Faradaic efficiency under industrially relevant conditions by oxidizing stable Cannizzaro-derived intermediates. Integration with CO(2)RR in an electrochemical flow cell enables syngas production with tunable H(2)/CO ratios (0.1-4) and >92% overall Faradaic efficiency. Simultaneously, FDCA is produced at the anode with ≈89% Faradaic efficiency and yields exceeding 90%. Economic analysis indicates an 11-12% improvement in overall energy efficiency, with FDCA contributing more than 96% of the system revenue. This work establishes a scalable, energy-efficient platform for concurrent CO(2) utilization and biomass upgrading, advancing sustainable electrochemical production.

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