Additive manufacturing of SiBCN/Si(3)N(4)w composites from preceramic polymers by digital light processing

利用数字光处理技术,以陶瓷前驱体聚合物为原料,增材制造SiBCN/Si(3)N(4)w复合材料。

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Abstract

The application of advanced ceramic materials is limited by their brittleness and complicated manufacturing methods. Three-dimensional (3D) printing has emerged as a new method for the fabrication of complex-shaped ceramics. Herein, a type of printable slurry composed of SiBCN preceramic polymers and high-volume fractions of Si(3)N(4) whiskers (up to 60 wt% of polymer) was prepared, and subsequently printed via digital light processing (DLP) technology. We successfully manufactured complex-structured ceramic composites and achieved high bending strength (∼180 MPa). The linear shrinkage and mass loss of the ceramic material were both significantly reduced after the introduction of whiskers. The properties and structure of the printed parts pyrolyzed at different temperatures were compared, and the relationship between the microstructure and mechanical properties discussed.

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