Abstract
Advancements in material technologies and increasingly stringent thermal insulation requirements are driving the search for innovative solutions to serve as an alternative to traditional insulating materials. Using 3D printing techniques to produce thermal insulation opens up new possibilities for creating structures, geometries, and shapes from a variety of raw materials, ranging from synthetic polymers to biodegradable composites. This study aimed to develop a modern thermal insulation barrier with a comparable thermal conductivity to conventional materials to enhance the energy efficiency of buildings. Cellular materials based on the Kelvin cell were fabricated using additive manufacturing via 3D SLS printing from a composite consisting of a biodegradable material (TPS) and a recyclable polymer (PA12). The printed cellular structural partitions were tested for their thermal insulation properties, including thermal conductivity coefficient, thermal transmittance (U-value), and thermal resistance. The best thermal insulation performance was demonstrated by a double-layer partition made from TPS + PA12 at a mass ratio of 5:5 and with a thickness of 60 mm. This sample achieved a thermal conductivity of λ = 0.026 W/(m·K), a thermal resistance of R = 2.4 (m(2)·K)/W, and a thermal transmittance of U = 0.42 W/(m(2)·K). Cellular partition variants with the most favorable properties were incorporated into building thermal balance software and an energy simulation was conducted for a single-family house using prototype insulating materials. This enabled an assessment of their energy efficiency and cost-effectiveness.