Abstract
This study uses bionics as an enabling methodology to bridge the gap between biology and engineering for generating innovative designs for implementation into novel technology development. A product lifecycle management (PLM) methodology framework is proposed that uses bionics as a technical discipline. The manuscript presents a novel, reverse biomimetics as a shape abstraction methodology to investigate, analyse, and de-feature biological structures through functional morphology as the enabling methodology for studying the relationships between form and function. The novel reverse engineering (RE) format with eleven stages supports technical biology, addressing the abstraction issues which have been identified as the most difficult steps in Fayemi's eight-step framework. Inverse biomimetics and RE changes functional modelling (FM) from highly abstracted principles to low- or even reality-level abstraction, achieving nature design intents. The goal of the reverse biomimetic approach is to implement functional feature extraction, surface reconstruction, and solid modelling into five stages of a design process. The benefit of virtually mapping this in a pictorial fashion with high-end software fosters a simpler understanding and representation of knowledge transfer from biology to engineering, and can lead to innovative bio-inspired developments. The study aims to present the bionics PLM framework and its comprehensive processes of bionic design and biomimetic modelling, simulation, optimisation, and clinical validation techniques for two large-scale, human skeletal biological systems: a drug-releasing chewing robot and an anthropometric prosthetic hand suitable for introduction to engineering courses. Integration into undergraduate courses would be one route to bolster interest and encourage growth within the subject area in future.