Abstract
This study numerically investigated the thermal performance of a rectangular channel incorporating scale-inspired biomimetic protrusion structures with micro-grooves on their surfaces. A three-dimensional numerical model was established and validated against experimental data under identical geometric parameters and boundary conditions, demonstrating good agreement in terms of outlet temperature and pressure drop over a wide range of Reynolds numbers. The effects of groove depth on friction factor, Colburn factor, and overall performance evaluation criterion (PEC) were systematically analyzed to elucidate the underlying flow and heat transfer mechanisms. The results indicated that the introduction of biomimetic grooves significantly modified the flow structure and thermal boundary layer development, thereby enhancing fluid mixing and heat transfer. However, excessive groove depth intensified flow separation and pressure loss, leading to performance deterioration. An optimal groove depth of 0.6 mm (approximately 40% of the fin height) was identified, which achieved the best balance between heat transfer enhancement and flow resistance. The findings provide theoretical guidance for the biomimetic surface design of high-efficiency heat exchangers.