Abstract
The intricate and highly complex morphologies of diatom frustules have long captured the attention of biomimetic researchers, initiating innovation in engineering solutions. This study investigates the potential of diatom-inspired surface stiffeners to determine whether the introduced innovative strategy is a viable alternative for addressing engineering challenges demanding enhanced stiffness. This interdisciplinary study focuses on the computer-aided generation of stress-adaptive lightweight structures aimed at optimizing bending stiffness. Through a comprehensive microscopical analysis, morphological characteristics of diatom frustules were identified and abstracted to be applied to a reference model using computer-aided methods and simulated to analyze their mechanical behavior under load-bearing conditions. Afterwards, the models are compared against a conventional engineering approach. The most promising biomimetic approach is successfully automated, extending its applicability to non-planar surfaces and diverse boundary conditions. It yields notable improvement in bending stiffness, which manifests in a decrease of displacement by approximately 93% in comparison to the reference model with an equivalent total mass. Nonetheless, for the specific load case considered, the engineering approach yields the least displacement. Although certain applications may favor conventional methods, the presented approach holds promise for scenarios subjected to varying stresses, necessitating lightweight and robust solutions.