Abstract
Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. Here we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm(3)) during melting and solidification. We also show complementary x-ray results from a small volume (<1 mm(3)), bridging four orders of magnitude. Real-time imaging will enable efficient process development and the control of structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models.