Abstract
Natural fillers have been widely explored to enhance the mechanical and barrier properties of biodegradable films. In this study, a mineral-rich powder obtained from the solid components of Ucides cordatus crab shells was processed (washing, drying, milling, and sieving at 75 µm) and extensively characterized using SEM, FTIR XRD, EDX, mineral analysis, hygroscopicity, density, and particle size distribution. The powder exhibited heterogeneous morphology and contained 22.52 g·kg(-1) of calcium carbonate, along with other trace minerals; its crystalline profile indicated the presence of both calcite and aragonite. Low hygroscopicity (1.76%) and a true density of 2.11 g/cm(3) were also observed. When incorporated into pectin-based films at 1-5%, the filler promoted a reduction in film thickness, indicating enhanced structural compaction. Solubility increased linearly with filler content, whereas water vapor permeability (WVP) decreased at 1% and 2% but rose again at 4% and 5%, correlating positively with solubility (r = 0.895). Films containing 4% and 5% exhibited higher tensile strength and elastic modulus, confirming increased rigidity. At elevated concentrations, the films also became less luminous and more chromatic. Overall, the findings demonstrate that crab-shell mineral powder is a viable and sustainable reinforcement capable of tailoring the structural, mechanical, and barrier performance of biodegradable films.