Abstract
Recycling post-consumer plastics for food contact applications is crucial for the circular economy; however, it presents challenges due to potential contamination and regulatory requirements. This review outlines the current European and U.S. legislation governing recycled plastics in food contact materials (FCM). The European Food Safety Authority (EFSA) mandates the evaluation and authorization of recycling processes. This includes examining input/output flows, prioritizing the use of previously authorized FCM, and assessing decontamination efficiency through material-specific challenge tests. Additionally, it evaluates new installations intended to apply approved decontamination technologies. In contrast, the voluntary submission to the U.S. Food and Drug Administration (FDA) provides guidelines with general advice on methodologies and recommended parameters and challenge tests. Applications to the EFSA for non-PET materials, such as HDPE, PP, and PS, are reviewed, highlighting the challenges of each material. Recycled PS, with its lower diffusivity compared to polyolefins shows promise for food packaging, with potential as a next material approved for use in the European Union. Decontamination technologies for post-consumer PS are explored, including super-cleaning processes, solvent extraction, and industrial methods. The review emphasizes the need for multidisciplinary collaboration to address the uncertainties around potential contaminants and ensure the safety of recycled plastics for food contact applications.