Abstract
With the development of energy storage technology, the new energy storage materials are more diverse. The sodium metal has the advantages of high energy density, rich resource reserves, and low costs for raw materials, becoming promising advanced energy storage materials for application. However, the low tensile strength of sodium metal makes it difficult to process deformation while its severe viscosity and low melting point affect the subsequent manufactory and application of batteries. These characteristics hinder the processing and preparation of thin-sodium metal. The designs of composite-supporting structure, alloying, and the interface strengthening for sodium metal can effectively overcome the difficulties in preparation of the thin sodium. In this review, the design principles of thin sodium in terms of processing and preparation, according to the physical and chemical properties of sodium metal, are discussed. Meanwhile, the key challenges and new development opportunities are addressed for the processing and preparation of the thin-sodium metal, which is beneficial for deeply understanding the reliable fabrication and realizing the practical application of thin-sodium metals.