A mechanistic study of iron passivation and transpassive behavior in sulfate solutions using thermo-kinetic diagrams

利用热动力学图对硫酸盐溶液中铁的钝化和过钝化行为进行机理研究

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Abstract

Understanding the dissolution and passivation of iron in aqueous environments is essential for enhancing its corrosion resistance and expanding its applications. We present Thermo-Kinetic (TK) diagrams for iron in deaerated solutions with no added sodium sulfate (Na(2)SO(4)) and with 0.1 M Na(2)SO(4) over the pH range 1-14, constructed by integrating current density contours from potentiodynamic polarization with thermodynamic E-pH diagrams. TK diagrams indicate that in solutions with no added Na(2)SO(4), iron passivates above pH 7, with a minimum passive current density (i(p)) of 5 ×10(-6) mA·cm(-2) at pH 8. The addition of 0.1 M Na(2)SO(4) delayed passivation until pH 12 and increased i(p) nearly tenfold. Galvanostatic (GS) polarization and EIS validated the TK diagram results. XPS after GS polarization revealed an FeOOH/Fe(2)O(3) film at pH 10, while Fe(3)O(4)/Fe(2)O(3) dominated at pH 12 and 14. These results clarify how sulfate compromises iron passivity and highlight TK diagrams as a powerful tool for mapping corrosion behavior.

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