Abstract
This study addresses the issue of rare earth (RE) resource wastage caused by the aggregation of the commonly used diffusion source, Dy, at the triangular grain boundary region during grain boundary diffusion (GBD). The approach involves Ti doping to refine the grain size and increase the volume fraction of RE(6)Fe(13)Ga, thereby improving the efficiency of Dy utilization. The results show that when 0.2 wt% Ti is doped, Dy diffusion is applied to the magnet, and the magnet achieves excellent magnetic properties, with Br = 14.03 kGs, Hcj = 20.24 kOe, Q = 0.96, and (BH)max = 47.15 MGOe. The coercivity shows an enhancement of 8.66 kOe compared to the pristine magnet. Research and analysis indicate that doping Ti into the magnet promotes the formation of the RE6Fe13Ga phase, leading to the creation of continuous thin grain boundaries that weaken the exchange coupling between adjacent grains. Additionally, the presence of RE(6)Fe(13)Ga suppresses the segregation of Dy in the RE-rich phases, encouraging its further incorporation into the main phase and improving Dy utilization. This study demonstrates that appropriate Ti doping can effectively optimize Dy distribution within the magnet, reduce its aggregation in the triangular grain boundary region, and promote its incorporation into the main phase. This significantly reduces the amount of Dy required and provides a feasible approach to enhancing the efficiency of heavy rare earth resource utilization, thereby offering a path to the design of high-performance GBD magnets.