Abstract
To overcome the corrosion issues of conventional steel reinforcement and the brittleness of fiber-reinforced polymer (FRP) materials, steel-FRP composite bars (SFCBs) offer an innovative solution by combining the ductility of steel with the high strength and corrosion resistance of FRP. However, existing research primarily focuses on experimental investigations, with insufficient numerical simulations of SFCB-reinforced concrete beams, particularly regarding bond-slip effects at the SFCB-concrete interface-a critical mechanism governing composite action and structural performance. This study develops a finite element (FE) model incorporating SFCB-concrete bond-slip effects to analyze the influence of outer FRP layer thickness (0, 3, 5, and 7 mm) on the flexural performance of concrete beams. The FE model demonstrates good predictive accuracy, with errors in ultimate capacity and mid-span displacement within 7% and 8%, respectively. Both cracking and yield loads increase with FRP thickness, while the ultimate load peaks at 5 mm. At 7 mm, concrete crushing occurs before the SFCB reaches its ultimate strength. The ductility index decreases with greater FRP thickness due to increased elastic energy without enhanced plastic energy (fixed steel core area), thereby reducing overall ductility. These findings provide a theoretical basis for optimizing SFCB-reinforced concrete structural design.