Abstract
This study explores the enhancement of mechanical properties in cotton yarn-reinforced poly(lactic acid) (PLA) biocomposites, aimed at providing a sustainable alternative to petroleum-based plastics. The primary challenge addressed is the low interfacial shear strength (ISFF) between the hydrophilic cotton yarn and the hydrophobic PLA matrix. To overcome this, cotton yarn surface was chemically modified using silane treatment. Cotton yarns were aligned on a metal frame and treated with hydrolyzed silane solutions at concentrations of 1%, 2%, 3%, and 4% (w/v) for 3 h. Although the tensile stress of the cotton yarn decreased significantly (p < 0.05) with higher silane concentrations, from 520.46 MPa (untreated) to 340.88 MPa (4% silane-treated), the IFSS improved significantly (p < 0.05) from 5.63 MPa to 12.12 MPa. Consequently, the tensile stress of the cotton yarn/PLA biocomposites increased significantly (p < 0.05), from 20.74 MPa (untreated) to 41.58 MPa (4% silane-treated). This is because the increased IFSS achieved through silane treatment allowed the PLA polymer to more firmly connect adjacent cotton fibers, resulting in maximum strength. FTIR and SEM analyses confirmed successful surface modification of the cotton yarn. These findings demonstrate that silane treatment effectively enhances interfacial bonding between cotton yarn and PLA resin, leading to improved mechanical performance of the biocomposites.