Abstract
The microstructure evolution and corrosion behavior of T6-treated Al-Si-Mg alloys were investigated in the presence of Zr and Y additions by using X-ray diffractometry (XRD), optical microscopy (OM), scanning electron microscopy (SEM), electrochemical measurement, and X-ray photoelectron spectroscopy (XPS). The results show that the coarse dendritic α-Al was refined into finer, equiaxed grains by adding 0.2 wt% Zr, which further promoted the formation of a uniform and dense passive layer in 3.5% NaCl solution at room temperature (≈25 °C). In contrast, the Al-Si-Mg alloy containing 0.3 wt% Y exhibited the highest corrosion rate. This phenomenon arises from converting rod-like eutectic Si particles into a spherical morphology, which exacerbates the intergranular corrosion network and enhances galvanic coupling effects.