Aging Mechanisms and Performance Degradation of XLPE Submarine Cable Insulation Under Marine Major Anion Effects

海洋主要阴离子效应下交联聚乙烯海底电缆绝缘层的老化机制和性能退化

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Abstract

When the outer sheath of submarine cables is damaged, the degradation of cross-linked polyethylene (XLPE) insulation by anions in seawater becomes a critical factor affecting cable service life. This study investigates 500 kV three-core XLPE insulation and systematically reveals the differential and synergistic degradation mechanisms of major seawater anions (Cl(-), SO(4)(2-), HCO(3)(-)). Accelerated aging tests at 90 °C were conducted using solution systems simulating both single-ion and composite environments, combined with electrical performance evaluation, Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). Results show that seawater causes significantly greater deterioration of resistivity, breakdown strength, and molecular structure than any single-ion solution. Mechanistic analysis demonstrates that Cl(-) induces nucleophilic substitution, SO(4)(2-) promotes oxidative chain scission, and HCO(3)(-) facilitates hydrolysis via pH regulation, while their coexistence produces nonlinear synergistic effects through oxidative reactions, electrochemical coupling, and ion transport. This work provides the first systematic comparison of individual and combined anion effects on XLPE, offering new mechanistic insights and quantitative evidence for understanding multi-ion degradation, with implications for insulation material design, protective strategies, and service life prediction of submarine cables.

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