Abstract
This study aimed to develop a shelf-stable, ready-to-eat (RTE) product with ark clams (ACs) and to optimize its sterilization conditions using retort pouch technology. ACs were heat treated with various F(0) values (3.03, 4.51, 6.18, 7.74, and 10.04) and evaluated for quality characteristics such as hardness, color, pH, microbial safety, and sensory attributes. Five-month storage studies were also conducted at various temperatures and analyzed for microbial safety and quality characteristics. The desirable hardness, microbial safety, and overall acceptability of ACs were achieved at an F(0) value of 6.18. The F(0) values higher than this led to a sharp decrease in hardness, leading to lower consumer acceptability, while the lower values revealed potential microbial risks. Storage studies revealed that retorted ACs remained microbiologically safe and retained desirable hardness, color, and pH at ambient and refrigerated temperatures. This study provides optimized sterilization conditions for ACs, enabling their processing into shelf-stable RTE products that meet consumer quality expectations. It may help to offer commercial applications in the food industry. SUPPLEMENTARY INFORMATION: The online version contains supplementary material available at 10.1007/s13197-025-06371-3.