Abstract
A new composite microwave-dielectric system, (1 - x)Li(2.08)TiO(3)-xLi(2)ZnTi(3)O(8) (x = 0.3-0.7), was systematically investigated to identify the optimal composition for low-temperature co-fired ceramic (LTCC) applications by correlating sintering behavior, microstructural evolution, and microwave-dielectric properties. Although the undoped compositions exhibited excellent intrinsic dielectric performance, they required sintering at 1100 °C, making them incompatible with Ag-based LTCC processing. Among the investigated formulations, 0.6Li(2.08)TiO(3)-0.4Li(2)ZnTi(3)O(8) was identified as the most suitable base composition. To reduce the sintering temperature, 0.3-1.0 wt.% V(2)O(5) was introduced as a sintering aid, enabling densification at 900 °C for 30 min (97.0% relative density) while preserving the coexistence of Li(2.08)TiO(3) and Li(2)ZnTi(3)O(8) without XRD-detectable secondary phases. Microstructural observations indicated that V(2)O(5) promoted liquid-phase sintering, leading to enhanced densification and Li(2.08)TiO(3)-selective abnormal grain coarsening without altering the intrinsic permittivity. Complementary dilatometry provided process-level evidence for this liquid-phase sintering mechanism: large total shrinkage at 900 °C (∆L/Lo≈ -17-19%), earlier Tonset/Tpeak with Tpeak lowered by ~250 °C, and an increased Rpeak, collectively supporting 900 °C/30 min as the practical firing window. The optimized 0.6Li(2.08)TiO(3)-0.4Li(2)ZnTi(3)O(8) composition containing 0.3 wt.% V(2)O(5) exhibits excellent microwave-dielectric properties (εr = 23.32, Q × f = 68,400 GHz, and τf = -1.55 ppm/°C). Higher V(2)O(5) contents (>0.3 wt.%) caused a gradual reduction in Q × f due to increasing microstructural non-uniformity. Ag co-firing tests confirmed electrode stability with no interfacial reactions at 900 °C for 30 min. Overall, 0.3 wt.% V(2)O(5)-assisted 0.6Li(2.08)TiO(3)-0.4Li(2)ZnTi(3)O(8) provides a practical sub-950 °C processing window that satisfies key LTCC requirements, including moderate permittivity, high Q × f, near-zero τf, and compatibility with Ag electrodes.