Abstract
In this study, recycled and commercial Ti6Al4V powder was added to polyester composites at various filling ratios by weight fraction. Three weight fractions of Ti6Al4V particles, 0%, 5%, and 10%, were chosen for study. By examining the mechanical and microstructural properties of polyester composites, the effects of the Ti6Al4V powder proportion by weight fraction and particle size parameters were investigated. With the filler loading, a 39% increase in the tensile strength of the composites was achieved. A minor decrease in flexural strength was observed at 5% filler weight fraction. The addition of the recycled Ti6Al4V powder to the polyester matrix slightly reduced the thermal conductivity of the composite over that of the neat polymer. However, the incorporation of the commercial Ti6Al4V powder fillers in the polyester matrix considerably increased the thermal conductivity of the composites, suggesting several potential uses. The presence of high levels of oxygen in the powder led to reduced thermal conductivity of the composites due to the reduction in phonon scattering.