Abstract
With the increasing demand for Nd-Fe-B magnets across various applications, the cost-effective substitution of Ce has garnered significant interest. Many studies have been conducted to achieve the high magnetic properties of Nd-Ce-Fe-B hot deformation magnets in which Nd is replaced with Ce. We propose a method to improve magnetic properties of the Ce-substituted Nd-Ce-Fe-B hot-deformed magnets by optimizing the hot-pressing process. This study investigates the microstructure and properties following hot deformation of Ce-substituted Nd-Ce-Fe-B magnets fabricated at a constant temperature and different pressures (100-300 MPa) during the hot-pressing process. The results highlight the influence of pressure from previous hot-pressing processes on grain alignment and microstructure during hot deformation. Magnets subjected to hot pressing at 200 MPa followed by hot deformation achieved superior magnetic properties, with H(ci) = 8.9 kOe, B(r) = 12.2 kG, and (BH)(max) = 31 MGOe with 40% of Nd replaced with Ce. Conversely, precursors prepared at 100 MPa exhibited low density due to high porosity, resulting in poor microstructure and magnetic properties after hot deformation. In magnets using precursors prepared at 300 MPa, coarsened grains and a condensed h-RE(2)O(3) phase were observed. Incorporating Ce into the magnets led to insufficient formation of RE-rich phases due to the emergence of REFe(2) secondary phases, disrupting grain alignment and hindering the homogeneous distribution of the RE-rich phase essential for texture formation. Precursors prepared under suitable pressure exhibited uniform distribution of the RE-rich phase, enhancing grain alignment along the c-axis and improving magnetic properties, particularly remanence. In conclusion, our findings present a strategy for achieving the ideal microstructure and magnetic properties of hot-deformed magnets with high Ce contents.