Abstract
The global aluminium industry is ever-changing and primarily relies on bauxite as its traditional source. However, due to the finite reserves of processed bauxite, alternative sources need to be found. Nephelines have emerged as potential alumina sources. In addition to alumina, nepheline processing can yield marketable products such as soda, potash, cement, and rare metals. The objective of this study was to identify the ideal conditions for selectively extracting potassium from alkaline leaching solutions while separating it from sodium alkali, aluminium, and silicon during the comprehensive processing of nepheline syenites from the Kubasadyr deposit. This approach involved a two-stage hydrothermal leaching process with an incremental calcium addition. Under optimal conditions, the potassium extraction in the alkaline solution reached 93.91 %. The resulting leaching solution served as a feedstock for potassium sulfate production through the crystallization method. The preliminary selective separation of potassium played a crucial role in mitigating its adverse effects on the extraction of aluminium, which is the primary processed product; thus, the economic viability of production was enhanced.