Abstract
Fogging in automotive headlamps is a significant issue that affects both aesthetics and functionality. This study investigates the use of graphene-based nanocomposites to mitigate fogging by enhancing the hygroscopic properties of polybutylene terephthalate/acrylonitrile styrene acrylate (PBT/ASA) composites commonly used in headlamps. The incorporation of functionalized graphene improved the tensile and flexural strength of the nanocomposites, though it led to a reduction in elongation and melt flow. Additionally, the solid lubrication properties and increased surface hardness of the graphene contributed to enhanced wear resistance. The presence of graphene in the nanocomposites also reduced moisture diffusion, lowering the rates of both hygroscopic and desorption when compared to commercial PBT/ASA composites. Furthermore, the nanocomposites exhibited a reduction in maximum moisture uptake. These improvements are expected to reduce the absolute humidity inside the headlamp, thereby effectively mitigating the fogging issue.