Abstract
The development of adaptive and comfortable sports bras is essential for adolescents, who experience rapid changes in body morphology during growth. Traditional bras, often made with molded polyurethane bra pads, frequently fail to accommodate these variations, leading to discomfort and poor fit. This study investigates the design of a flexible-fit bra utilizing advanced knitting technology and bio-based materials, including organic cotton and renewable acetate, to enhance comfort and adaptability. The bra, crafted from bio-based yarns, offers stretchability, breathability, and fit, allowing it to adapt to various breast shapes and sizes. Such a bra design is particularly suitable for adolescents undergoing rapid growth. This study includes assessments of material properties and user feedback to evaluate the effectiveness of the design and identify areas for improvement. Positive results were reported from both material tests and subjective evaluations, confirming the effectiveness of the design. The seamless knitting minimizes irritation, while the inlay spacer fabric absorbs impact, and the pointelle structure improves moisture management. Adjustable components enhance adaptability and ensure a flexible fit. This study highlights the potential of knitted biomaterials for creating adaptive intimate apparel, offering a scalable solution for size-inclusive fashion.