Abstract
Surface microgeometry created by the energy of electric discharges is related to surface wetting behavior. These relationships change depending on the scale of observation. In this work, contact angles correlated with the surface complexity of AA 6060 after electro-discharge machining were analyzed at different observation scales. This research focuses on the methodology of selecting the best scales for observing wetting phenomena on irregular surfaces, as well as indicating the topographic characterization parameters of the surface in relation to the scales. Additionally, the geometric features of the surface that determine the contact angle were identified. In this study, the surfaces of an aluminum alloy are rendered using focus variation 3D microscopy and described by standardized ISO, area-scale, and length-scale parameters. The research also confirms that it is possible to design surface wettability, including its hydrophilicity and hydrophobicity, using electrical discharge machining parameters. The static and dynamic behavior of liquids on surfaces relevant to contact mechanics was also determined.