Abstract
In this paper, the Electron Beam Welding (EBW) was used to join thin plates of low-nickel nitrogen-strengthened austenitic stainless steel (LNiASS), a material valued for its superior mechanical properties and cost-effectiveness. Traditional welding techniques often lead to issues such as hot cracking, reduced toughness, and undesirable microstructures. The objective was to address these challenges using EB·W., which offers precise control, minimal heat input, and deeper penetration. Methodology included joining LNiASS plates with E.B.W. and analyzing the resulting microstructures and mechanical properties through optical microscopy, tensile testing, microhardness testing, and scanning electron microscopy (SEM). The findings indicated the presence of various ferrite morphologies without significant precipitation of deleterious phases like carbides and sigma phase. The weldment strength was ∼90 % of the base alloy, with fractures occurring near the weld cord due to nitrogen loss and grain coarsening in the (HAZ). Microhardness increased by ∼12.9 %, attributed to microstructural evolution and a fine-grained structure. Impact testing in Charpy V-Notch (CVN) configuration showed the weld absorbed ∼50 % more impact energy than the base material, due to refined Microstructure and enhanced hardness. Longitudinal residual stress analysis indicated compressive nature below mid-thickness, resulting from thermal expansion and contraction during welding. These results demonstrated E.B·W.'s effectiveness in preserving mechanical properties and enhancing the performance of nitrogen-strengthened stainless steel welds.