Nylon 6,6 Waste Nanofiber Membrane for Produced Water Filtration: Experimental, Performance Modelling, Optimization and Techno-Economic Analysis

用于采出水过滤的尼龙 6,6 废纳米纤维膜:实验、性能建模、优化和技术经济分析

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作者:Nur Syakinah Abd Halim, Shafiq Mohd Hizam, Wan Mohamad Syameer Wan Suhaimi, Ahmad Syahmi Ahmad Farid, Puteri Nur Khaliesah Abd Rahman, Mohd Dzul Hakim Wirzal, Nonni Soraya Sambudi, Nik Abdul Hadi Md Nordin

Abstract

Produced water (PW) is a by-product of oil and gas extraction, of which it is deemed as the primary contributor of wastewater stream in oil production. Conventional treatment such as membrane separation is favoured due to its sustainability and cost effectiveness. On the other hand, oceanic litters such as abandoned fishing nets endangered the marine life ecosystem, despite of its potential to be raw material for fabrication of nanofiber membrane (NFM). This study explores the potential usage of electrospun nylon 6,6 waste NFM for treatment of real PW. In terms of modelling, it is found that feed concentration is the dominant factor with R2 of 0.94 for permeate concentration response and 0.91 for average flux response. Moreover, the optimized system with average flux of 216.5 L/m2h with low specific power consumption of ca. 0.09 kWh/m3 is proven to be economically feasible with less than 5% error from predicted model. As for technoeconomic analysis, it is found that permeate flux plays the major role in controlling total capital cost (CAPEX) and operating cost (OPEX) of the system. The lowest total CAPEX and OPEX to achieve 10 ppm of permeate concentration, also was found to be RM 3.7 M and RM/year 1660, hence proving the economic feasibility of the proposed system.

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