Optimization of Injection Molding Parameters for HDPE/TiO₂ Nanocomposites Fabrication with Multiple Performance Characteristics Using the Taguchi Method and Grey Relational Analysis

使用田口方法和灰色关联分析优化具有多种性能特征的 HDPE/TiO₂ 纳米复合材料的注塑参数

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作者:Hifsa Pervez, Mohammad S Mozumder, Abdel-Hamid I Mourad

Abstract

The current study presents an investigation on the optimization of injection molding parameters of HDPE/TiO&sub2; nanocomposites using grey relational analysis with the Taguchi method. Four control factors, including filler concentration (i.e., TiO&sub2;), barrel temperature, residence time and holding time, were chosen at three different levels of each. Mechanical properties, such as yield strength, Young's modulus and elongation, were selected as the performance targets. Nine experimental runs were carried out based on the Taguchi L₉ orthogonal array, and the data were processed according to the grey relational steps. The optimal process parameters were found based on the average responses of the grey relational grades, and the ideal operating conditions were found to be a filler concentration of 5 wt % TiO&sub2;, a barrel temperature of 225 °C, a residence time of 30 min and a holding time of 20 s. Moreover, analysis of variance (ANOVA) has also been applied to identify the most significant factor, and the percentage of TiO&sub2; nanoparticles was found to have the most significant effect on the properties of the HDPE/TiO&sub2; nanocomposites fabricated through the injection molding process.

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