Abstract
Compared with biocompatibility, osteoconductivity, and mechanical properties, the poor injectability of calcium phosphate bone cements (CPCs) is always ignored, which actually hinders the development of CPC clinical transfer in minimally invasive orthopedic surgeries. Moreover, currently, CPC preparation in the clinic is labor-intensive and requires well-trained technicists, which might also result in the unstable quality of CPCs. In this work, we focused on three research objectives: (i) introducing a standardized preparation method for CPCs; (ii) studying the effects of preparation parameters on CPC injectability and compressive strength; and (iii) studying the injecting condition effects on CPC injectability, aiming to overcome CPCs' disadvantages in minimally invasive surgeries. Firstly, two strategies, named "variable mixing barrel control (VMBC)" and the "nested blade-baffle stirring rod (NBBSR)", were proposed in this study to solve the problems in the preparation of CPCs, which involved blending CPC powder and an agent to generate a paste, by enhancing the mixing performance and mimicking human manual stirring actions. Secondly, although the grinding parameter could significantly generate differences in the microstructure of CPCs, the compressive strength remained relatively stable. However, it was found to significantly affect the injectability of CPCs, leading to the inefficient injection of CPCs. Finally, the effects of syringe design, dimensions, and injecting conditions on CPC injectability were studied, and the results showed that the optimization of these factors enables the injection of CPCs, which has otherwise always been infeasible to implement in minimally invasive orthopedic surgeries.