Abstract
Polymer materials and their composites are one of the most frequently used materials in the packaging and food industries. This applies to both disposable and reusable packaging, layered films with barrier properties, as well as densely overprinted polymer films and metallized food wrap films. According to statistical data from Plastics Europe, approximately 40% of processed thermoplastics are used to produce packaging, including single- and multi-layer film packaging. Growing requirements and new EU directives require the use of recycled materials in new products, which is not easy because the properties of recyclates may differ significantly from those of the primary materials with which the former are mixed. This work attempts to analyze the properties of the primary material used to produce a film using the casting method in comparison with the industrial recyclate obtained by the processing of film made of the primary material and then overprinted and metallized. The process of obtaining re-granulates and preparing test samples was presented, and the mechanical, structural, and thermal properties of the tested materials were compared. The conducted research and the obtained results demonstrated the advisability of conducting advanced mechanical recycling, which leads to obtaining re-granulates with repeatable processing properties and thermal and mechanical properties comparable to the original material despite the impurities they contain.