Inhalable dry powders of a monoclonal antibody against SARS-CoV-2 virus made by thin-film freeze-drying

采用薄膜冷冻干燥法制备抗 SARS-CoV-2 病毒单克隆抗体可吸入干粉

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作者:Haiyue Xu, Sawittree Sahakijpijarn, Chaeho Moon, Christopher J Emig, Marco Mena, Steven J Henry, Adela Vitug, Christian John Ventura, Philip J Kuehl, David Revelli, Donald E Owens 3rd, Dale J Christensen, Robert O Williams 3rd, Zhengrong Cui

Abstract

Monoclonal antibodies (mAbs) represent a promising modality for the prevention and treatment of viral infections. For infections that initiate from the respiratory tract, direct administration of specific neutralizing mAbs into lungs has advantages over systemic injection of the same mAbs. Herein, using AUG-3387, a human-derived mAb with high affinity to the severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) and its various variants, as a model mAb, we formulated the mAb into dry powders by thin-film freeze-drying, confirmed that the AUG-3387 mAb reconstituted from the dry powders retained their integrity, high affinity to the SARS-CoV-2 spike protein receptor binding domain (RBD), as well as ability to neutralize RBD-expressing pseudoviruses. Finally, we showed that one of the AUG-3387 mAb dry powders had desirable aerosol properties for pulmonary delivery into the lung. We concluded that thin-film freeze-drying represents a viable method to prepare inhalable powders of virus-neutralizing mAbs for pulmonary delivery into the lung.

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