Abstract
This paper presents a detailed analysis of the thermal and flammability properties of polylactide- (PLA) and poly(ethylene terephthalate)- (PET) based polymer blends with biofillers, such as calcium lignosulfonate (CLS), lignosulfonamide (SA) and lignosulfonate modified with tannic acid (BMT) and gallic acid (BMG). Calorimetric studies revealed the presence of two glass transitions, one cold crystallization temperature, and two melting points, confirming the partial immiscibility of the PLA and PET phases. The additives had different effects on the temperatures and ranges of phase transformations-BMT restricted PLA chain mobility, while CLS acted as a nucleating agent that promoted crystallization. Thermogravimetric analyses (TGA) analyses showed that the additives significantly affected the thermal stability under oxidizing conditions, some (e.g., BMG) lowered the onset degradation temperature, while the others (BMT, SA) increased the residual char content. The additives also altered combustion behavior; particularly BMG that most effectively reduced flammability, promoted char formation, and extended combustion time. CLS reduced PET flammability more effectively than PLA, especially at higher PET content (e.g., 65% reduction in PET for 2:1/CLS). SA inhibited only PLA combustion, with strong effects at higher PLA content (up to 76% reduction for 2:1/SA). BMT mainly reduced PET flammability (48% reduction in 1:1/BMT), while BMG inhibited PET more strongly at lower PET content (76% reduction for 2:1/BMG). The effect of each additive also depended on the PLA:PET ratio in the blend. FTIR analysis of the char residues revealed functional groups associated with decomposition products of carboxylic acids and aromatic esters. Ultimately, only blends containing BMT and BMG met the requirements for flammability class FV-1, while SA met FV-2 classification. BMG was the most effective additive, offering enhanced thermal stability, ignition delay, and durable char formation, making it a promising bio- based flame retardant for sustainable polyester materials.