A Self-Powered Density-Based Device for Automatic Mixed-Oil Cutting in Field Pipelines

一种用于油田管道混合油自动切割的自供电密度型装置

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Abstract

Efficient oil transportation in field-deployed mobile pipelines is critical, but mixed-oil zones at interfaces reduce quality and increase waste, necessitating effective interface detection and cutting. Existing online densitometers, such as vibrating tube or high-accuracy magnetic suspension types, typically require external power, limiting their use in remote or emergency/temporary field operations. A self-powered device is presented that leverages gravitational force variations acting on a float to detect density changes and trigger automatic cutting. Validated with gasoline, diesel, kerosene, and water, it achieves a 10 kg/m3 resolution, deemed sufficient for functional batch separation in its target application, with switching times of 61-395 s for density differences (760-835 kg/m3). It supports 20-90% blending ratios, with a vent mitigating gas effects. The modular, robust, self-powered design suits emergency operations, offering a practical alternative to powered systems. Future work targets improved resolution and environmental testing.

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