Dual-Strategy Design Based on Polymer-Matrix Composite Cathode and Coated Separator for High-Performance Lithium-Iron Disulfide Batteries

基于聚合物基复合正极和涂层隔膜的双策略设计用于高性能二硫化锂铁电池

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Abstract

Lithium-iron disulfide (Li-FeS(2)) batteries are plagued by the polysulfide shuttle effect and cathode structural degradation, which significantly hinder their practical application. This study proposes a dual-strategy design that combines a polyacrylonitrile-carbon nanotube (PAN-CNT) composite cathode and a polyvinylidene fluoride (PVDF)-conductive carbon-coated separator to synergistically address these bottlenecks. The PAN-CNT binder establishes chemical anchoring between polyacrylonitrile and FeS(2), enhancing electronic conductivity and mitigating volume expansion. Specifically, the binder boosts the initial discharge capacity by 35% while alleviating the stress-induced pulverization associated with volume changes. Meanwhile, the PVDF-conductive carbon-coated separator enables effective polysulfide trapping via dipole-dipole interactions between PVDF's polar C-F groups and Li(2)S(x) species while maintaining unobstructed ion transport with an ionic conductivity of 1.23 × 10(-)(3) S cm(-)(1), achieving a Coulombic efficiency of 99.2%. The electrochemical results demonstrate that the dual-modified battery delivers a high initial discharge capacity of 650 mAh g(-1) at 0.5 C, with a capacity retention rate of 61.5% after 120 cycles, significantly outperforming the control group's 47.5% retention rate. Scanning electron microscopy and electrochemical impedance spectroscopy confirm that this synergistic design suppresses polysulfide migration and enhances interfacial stability, reducing the charge transfer resistance from 26 Ω to 11 Ω. By integrating polymer-based functional materials, this work presents a scalable and cost-effective approach for developing high-energy-density Li-FeS(2) batteries, providing a practical pathway to overcome key challenges in their commercialization.

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