Abstract
Autonomous Mobile Robots (AMRs) are increasingly important in Industry 4.0 intralogistics but creating path planning systems that adapt to dynamic and uncertain Flexible Manufacturing Systems (FMS), especially managing conflicts among multiple AMRs with a need for scalable decentralised solutions, remains a significant challenge. This research introduces a dynamic path planning system for AMRs designed for reactive adaptation to FMS disturbances and generalisation across factory layouts, incorporating support for multiple AMRs with integrated conflict avoidance. The system is built on a Multi-Agent Systems (MAS) architecture, where software AMR agents independently calculate their paths using a hybrid Genetic Algorithm (GA) that employs Cell-Based Decomposition (CBD) and optimises path length, smoothness, and overlap via a multi-objective fitness function. Multi-AMR conflict avoidance is implemented using the Iterative Exclusion Principle (IEP), which facilitates priority-based planning, knowledge sharing through Predictive Collision Avoidance (PCA), and iterative replanning among agents communicating via a blackboard agent. Verification demonstrated the system's ability to successfully avoid deadlocks for up to nine AMRs and exhibit good scalability. Validation in a simulated FMS environment confirmed robust adaptation to various disturbances, including static and dynamic obstacles, while maintaining stable run times and consistent path quality. These results affirm the practical feasibility of this hybrid GA and MAS-based approach for dynamic AMR control in complex industrial settings.