Abstract
This study investigated the fracture behavior of high-ductility alkali-activated composites (HDAACs) under thermo-mechanical coupling. Fracture tests were conducted on hybrid polypropylene/polyethylene (PP/PE) fiber-HDAAC with varying PP fiber replacement ratios (0%, 25%, and 50%) and coupled temperatures (0 °C, 30 °C, 70 °C, 100 °C, and 150 °C). The fracture mechanisms were analyzed through failure modes, mode I fracture energy (G(F)), and the J-integral method. The results showed that below 100 °C, specimens exhibited ductile failure with a main crack along the notch accompanied by stable matrix cracking, with G(F) peaking at 16.47 kJ/m(2). At 150 °C, fiber melting led to a reduction in G(F) to 2.01 kJ/m(2). Initial cracking energy (J(IC) ≈ 0.1 kJ/m(2)) remained stable, while unstable fracture energy (J(IF)) peaked at 70 °C and dropped sharply at 150 °C. The energy consumed by matrix cracking showed (J(m)) a similar trend to that consumed by fiber pull-out and fracture (J(b)), with J(m)/J(C) = 0.4-0.5. Higher PP replacement reduced both J(m) and J(b). The fracture behavior differences under thermo-mechanical coupling versus post-heating were mainly due to fiber exposure timing. This study highlights the critical influence of thermo-mechanical coupling on HDAAC fracture mechanisms, offering guidance for designing HDAACs for high-temperature applications.