Abstract
In mineral processing, visual-based online particle size analysis systems depend on high-precision image segmentation to accurately quantify ore particle size distribution, thereby optimizing crushing and sorting operations. However, due to multi-scale variations, severe adhesion, and occlusion within ore particle clusters, existing segmentation models often exhibit undersegmentation and misclassification, leading to blurred boundaries and limited generalization. To address these challenges, this paper proposes a novel semantic segmentation model named VTC-Net. The model employs VGG16 as the backbone encoder, integrates Transformer modules in deeper layers to capture global contextual dependencies, and incorporates a Convolutional Block Attention Module (CBAM) at the fourth stage to enhance focus on critical regions such as adhesion edges. BatchNorm layers are used to stabilize training. Experiments on ore image datasets show that VTC-Net outperforms mainstream models such as UNet and DeepLabV3 in key metrics, including MIoU (89.90%) and pixel accuracy (96.80%). Ablation studies confirm the effectiveness and complementary role of each module. Visual analysis further demonstrates that the model identifies ore contours and adhesion areas more accurately, significantly improving segmentation robustness and precision under complex operational conditions.