Abstract
A simple process of synthesizing coated filter element substrates (FES) containing zinc oxide (ZnO) nanorods and ZnO graphene-oxide nanocomposite for a pilot-scale industrial dye-effluent treatment plant is proposed. This work reports a detailed analysis of the photocatalysis mechanism on real industrial effluent streams containing a mixture of dyes. The analysis is very relevant for conducting advanced oxidation process-assisted effluent remediation at a field-level treatment operation. Estimation of the dye concentration shows nearly complete (≥98%) degradation from an initial dye sample concentration. A detailed study for the analysis of the initial reactive dyes and their degradation products was performed for quantification and identification of the degradation products through various spectral techniques. A design of the remediation mechanism through degradation pathways is proposed for characterizing the organic compounds in the degraded dye products. A regeneration and reusability study was performed on the FES presenting the durability of the FES-designed synthesis process originally for 11 cycles and regenerated FES for six cycles for achieving a threshold of 60% degradation efficiency. The experimental results demonstrate the efficacy of FES through the designed immobilized approach for the complete remediation of textile dye effluents for a 4 h treatment plant process and the consistent operability of the FES for the combined dye wastewater treatment operations.